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AIChE CCPSC Exam Syllabus Topics:

AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Contractors were installing a heating coil in a small tank. When the job was nearly complete, the workers went on break, but one of them stayed behind and entered the tank alone. It is believed that while doing so, he inadvertently bumped open the nitrogen supply line lever-operated valve. He was later found dead inside the tank. Based only on the information provided in this brief description, which of the RBPS (Risk Based Process Safety) elements most directly apply to this event? (Select all that apply)

A) Measurement and Metrics
B) Auditing
C) Safe Work Practices
D) Management Review and Continuous Improvement
E) Emergency Management
F) Contractor Management

2.
A chemical processor has a chlorine unloading facility shown in the sketch. The area has an ambient chlorine detector with audible alarm and a chemical operator is continually in attendance during the unloading operation. In the event of a leak, the action plan is to spray water on the leak and the contained spill to effect some dilution. Identify and discuss any negative consequences that might result from implementing this plan.

A) Water spray always neutralizes chlorine safely with no risks
B) Water spray may increase hazard by forming toxic/corrosive byproducts, spreading contamination, and increasing exposure risk
C) There are no significant consequences if an operator is present
D) The plan eliminates the need for detection systems

3. What minimum size is normally used for laboratory test apparatus to determine dust explosion severity?

A) 20 liters
B) 5 liters
C) 50 liters
D) 1 cubic meter

4. Which of the following would be most effective as a leading metric for a Management of Change program?

A) Percentage of procedures revalidated per schedule/plan/period
B) Number (or percent) of overdue inspection, testing, and preventative maintenance tasks
C) Percentage of work orders/requests which were misclassified as replacement-in-kind
D) Number of metrics for which data are collected

5. The following groups may provide information required for the Process Knowledge Management element (select all that apply)

A) Process equipment vendors
B) Corporate research and development function
C) External engineering firms
D) Local emergency responders

Solutions: